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product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 1 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc product specification for mini-fit plus hcs ? interconnect systems male terminal plug housing receptacle housing female terminal headers for wire-board crimp terminals and housing for wire-wire bmi style panel mount housings for wire-panel, pane l-panel and panel-board 42475 bmi slide and lock receptacle 46012 45750 5557 5559 5569 44516 bmi plug housing bmi receptacle w/ spirals 42474 46015 vertical header right angle header
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 2 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc 42404 bmi style headers for panel-board or board-board bmi surface mount compatible style headers 43810 bmi right angle header bmi smc right angle header tpa right angle header 30070 tpa series header and housings for use with plus hc s terminals 30067 46010 87427 bmi receptacle header bmi vertical header 46011 smc vertical header also available in right angle bmi smc vertical header 44068 tpa plug housing 30068 30072 tpa pin mounting ears 43130 tpa receptacle housing cpa key 30070 product feature designations : bmi blindmateinterfaceCfeaturesallowingeasier alignmentinpanelboardandboardto boardapplications. smc surfacemountcompatiblereflowsoldertemper aturesupto245c. tpa terminalpositionassuranceChelpsensurecrim pterminalsarefullyengagedand preventsterminalsfrombackingoutinhighvibrat ionapplications. cpa connectorpositionassuranceCassureshousing cannotbeinadvertentlydisengaged.
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 3 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc mini-fit plus hcs table of contents section page 1.0 scope 4 2.0 product description 4-5 2.1 namesandseriesnumbers 4 2.2 dimensions,materials,platings,andmarkings 5 2.3 safetyagencyapprovals 5 3.0 applicable documents and specifications 5 4.0 packaging 5 5.0 ratings 5-6 5.1voltage 5 5.2applicablewires 5 5.3temperature 5 5.4wavesolderprocesstemperature 5 5.5durability(matingcycles) 5 5.6maximumcurrentcarryingcapacities 6 wiretowire wiretoboard boardtoboard 6.0 product performance tests and requirements 7-9 5.1electricalrequirements 7 5.2 mechanicalrequirements 7 5.3 environmentalrequirements 9 7.0 test sequences 11-13
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 4 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc 1.0 scope thisproductspecificationcoverstheelectrical,m echanicalandenvironmentalperformance requirementsforthe mini-fit plus hcs tm (highcurrentsystem)in4.20mm(.165inch)pitch .the mini-fit plus hcs tm usescontactsstampedinhighperformancealloyfo rincreasedcurrentcarrying capacity,whilemaintainingpropertiesatelevated operatingtemperatures.wirewire,wirepanel, wireboard,panelpanel,panelboard,andboardboa rdconfigurationsintinandgoldplated systems.crimpterminalsaccept16to20awgstran dedwire. 2.0 product description 2.1 series numbers, description, sales drawing numb ers agency approval designations : uulccsattuv series description sales drawing tpa bmi smc agency appl crimp terminals 45750 femalecrimpterminal sd46012001 na 46012 malecrimpterminal sd45750001 na housings 5557 receptaclehousing sd5557003 u,c,t 5559 plughousing sd5559np u,c,t 42475 panelmountbmiplughousing sd42475***1 x u,c,t 43770 panelmountplughousing,36ckt sd43770001 x u,c,t 42474 panelmountreceptaclehousing sd42474**** x u,c,t 43974 panelmountreceptaclehsg40ckt sd4397400 5 x u,c,t 44516 panelmountreceptaclehousing, slideandlock sd4451600* x u,c 30067 tpareceptaclehousing sd30067* x u,c,t 30068 panelmounttpaplughousing sd30068* x x u,c,t vertical headers 44068 verticalbmismcheader,solidpin sd440680 31 x x u,c,t 46010 verticalpcbreceptacleheader sd46010001 x u,c 46011 verticalbmiheader sd46011001 x u,c 46014 verticalheader,singlerow sd46014001 u,c 46015 verticalheader,dualrow sd46015001 u,c 87427 verticalsmcheader sd87427**4* x u,c right angle headers 5569 rightangleheader sd5569002 u,c,t sd30070001 30070 rightangletpaheaderwith mountingflanges sda30070**** x u,c,t 42404 rightanglebmiheader sda42404**** x u,c,t 43810 rightanglebmismcheader sd438100** x x u,c,t 43973 rightangleheader,40ckt sd4397300* x x u,c,t 45567 rightangleheader,36ckt sd45567001 x u,c 87427 rightanglesmcheader sd87427**0*, **1*,**2* x u,c
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 5 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc 2.2 dimensions, materials, platings and markings fordetailsregardingdimensions,materialsandter minalplatings,refertotheappropriate salesdrawingsforfurtherinformation. 2.3 safety agency approvals ulfile:e29179 csacertificate:lr19980 tuvcertificate:r72081037 3.0 applicable standards and specifications eia3641000 molexsolderabilityspecificationsmes152 4.0 packaging partsshallbepackagedtoprotectagainstdamaged uringnormalhandling,transitandstorage.for detailsrefertothepackagingspecificationascal ledoutontheapplicableproductsalesdrawing. 5.0 ratings 5.1 voltage 600voltsacrmsor600voltsdc 5.2 applicable wires wire gauge insulation diameter 16awg 1.803.10millimeters/.071.122inches 1820awg 1.652.95millimeters/.065.116inches 5.3 temperature rating minifitplushcshasafieldtemperatureof65ca ndfieldliferatingfor10yearsbasedon testingpereia36417b,methoda. 5.4 wave solder process temperature headerswithmoldedpegs:240cmax. headerswithoutpegs:265cmax 5.5 durability (mating cycles) tin: 100cycles gold: 250cycles durabilityratingsestablishedastestedperdura bilitytestproceduresdescribedbyeia36409c andmeetrequirementsforlowlevelcontactresista nceanddwvasprescribedpereia3641000 testsequencegroup7.
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 6 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc 5.6 maximum current rating (amperes)** **ratingsshownrepresent maximum currentcarryingcapacityofafullyloadedconnec torwith allcircuitspowered.ratingsarebasedona30c maximumtemperatureriselimitoverambient (roomtemperature).testingconductedwithtinned copperconductorstrandedwire.above chartsareintendedasaguideline.currentrating isapplicationdependent.appropriatederating isrequireddependingonfactorssuchashigheramb ienttemperature,smallercopperweightof pcbtraces,grossheatingfromadjacentmodulesor componentsandotherfactorsthatinfluence connectorperformance. wire-to-wire single row circuit sizes dual row circuit sizes wire size 3 4 5 2 4 6, 8 10, 12 14, 16, 18 20, 22, 24 16 awg 13a 12.5a 12a 13a 12a 11a 10.5a 10a 9.5a 18 awg 11a 10.5a 10a 11a 10a 9a 8.5a 8a 7.5a 20 awg 9.5a 9a 9a 9.5a 8.5a 8a 7.5a 7a 6.5a wire-to-board single row circuit sizes dual row circuit sizes wire size 3 4 5 2 4 6, 8 10, 12 14, 16, 18 20, 22, 24 16 awg 12.5a 12a 11.5a 12.5a 11.5a 10a 9a 8.5a 8.0a 18 awg 10.5a 10a 9.5a 10.5a 9.5a 8.5a 8a 7.5a 7a 20 awg 9a 8.5a 8.5a 9a 8a 7a 6.5a 6a 5.5a board-to-board dual row circuit sizes 2 4 6, 8 10, 12 14, 16, 18 20, 22, 24 11.5a 11a 9.5a 8a 6.5a 5a
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 7 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc 6.0 product performance tests & requirements 6.1 electrical requirements item test test procedure requirement 1 contact resistance (low level) eia36423:mateconnectors;applya maximumvoltageof 20 mvandacurrent of 100ma.wireresistanceshallbe removedfromthemeasuredvalue. 10mmaximuminitial resistanceforeachtest sequence.resistance measurementsforsubsequent testsarethemaximumchange frominitialasspecified. 2 insulation resistance mateconnectors:applyavoltageof500 vdcbetweenadjacentterminalsand betweenterminalstoground. 1000 megohms minimum 3 dielectric withstanding voltage eia36420:applyavoltageof1500vac for1minutebetweenadjacentcontacts. nobreakdown. currentleakage<5ma 4 temperature rise (via current cycling) eia36470(temperaturerise)&eia364 55(currentcycling):applycurrentto matedconnectors&incrementallyincrease untilspecifiedtriseisreachedto establishratedcurrent.measurethetrise attheratedcurrentafter96hours,during currentcycling(45minutesonand15 minutesoffperhour)for240hours,and afterfinal96hoursteadystate. temperaturerise: +30cmaximum 6.2 mechanical requirements item test test procedure requirement tin, w-w & w-b (formed pin): mate:15.6n(3.50lbf)max. unmate:13.8n(3.10lbf)max. gold, w-w & w-b (formed pin): mate:4.9n(1.10lbf)max. unmate:4.0n(0.91lbf)max. tin, w- b (solid pin): mate:10.5n(2.36lbf)max. unmate:11.0n(2.47lbf)max. 1 terminal mate / unmate forces per circuit for: wire C wire ; wire C board (formed pin header); and wire C board (solid pin header) mateandunmatefemaletomalecrimp terminalorfemaleterminaltoheaderata rateof256 mm(1 ? inch)perminute. testingtobeconductedwithindividual (single)circuit.measureandrecordthe maximummateandunmateforcesacross5 matingcycles. gold, w-b (solid pin): mate:3.4n(0.77lbf)max. unmate:2.8n(0.63lbf)max.
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 8 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc 6.2 mechanical requirements (cond) item test test procedure requirement 2 normal force applyaperpendicularforcesimultaneously toeachbeamuntilthedesiredtotal deflectionisachieved.returntooriginal size,thendeflectbeamsasecondtimeand measurenormalforce. 3.5n(360g)minimum 3 durability pereia36409c,mateconnectors100 cyclesfortinplatedproduct,250cyclesfor goldplatedproductatamaximumrateof 500cyclesperminute. 10mmax.chg.frominitial; visual:nodamage 4 durability (preconditioning) mateconnectorsbyhand,20cyclesfortin platedproduct,50cyclesforgoldas requiredpriortoenvironmentaltest sequenceasindicated. visual:nodamage 5 reseating unmate/mateconnectorsbyhandthree cycles. visual:nodamage 6 vibration (random) eia36428:mateconnectorsandvibrate per,testcondition vii . 10mmax.chg.frominitial; discontinuity<1 microsecond 7 crimp terminal insertion force (into housing) applyanaxialinsertionforceonthe terminalatarateof256 mm(1 ? inches). 15.0n(3.37lbf) maximuminsertionforce 8 crimp terminal retention force (in housing) axialpulloutforceontheterminalinthe housingatarateof256 mm(1 ? inch) perminute. 30n(6.74lbf) minimumretentionforce 9 wire crimp retention applyanaxialpulloutforceonthewireata rateof256 mm(1 ? inches)per minute. 16awg= 68.4n(15.4lbf)min. 18awg=68.4n(15.4lbf)min. 20awg=58.7n(13.2lbf)min. 10 thumb latch operation force depresslatchatarateof256mm(1? inches)perminute. 16.7n(3.75lbf)max. 11 thumb latch yield strength manuallymateandunmateunloaded housingsfor30cycles.followingthe30 th mate,pullaparthousingsinanaxial directionatarateof256mm(1? inches)perminute. 75.2n(16.9lbf)min.
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 9 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc 6.2 mechanical requirements (cond) item test test procedure requirement tin 4.45n(1.00lbf) minimum 12 header solid pin retention force in housing axialpulloutforceontheterminalinthe housingatarateof256 mm(1 ? inch) perminute. gold 4.45n(1.00lbf) minimum 13 header stamped pin retention force in housing axialpulloutforceonterminalfromhousing atarateof256 mm(1 ? inch)per minute. 30n(6.74lbf) minimumretentionforce 14 pcb peg engagement and separation forces engageandseparateaconnectoratarate of256 mm(1 ? inch)perminute. (appliestopartswithpcbretention featuresonly) 98.0n(22.0lbf) max.insertionforce; 10.0n(2.24lbf) min. withdrawalforce 6.3 environmental requirements item test test procedure requirement 1a temperature life group 1 pereia36417,methoda:mate connectorsandexposeto240hoursat105 2c. 10mmax.chg.frominitial; visual:nodamage 1b temperature life (preconditioning) groups 3 & 5 pereia36417,methoda:mate connectorsandexposeto120hoursat105 2c. 10mmax.chg.frominitial; visual:nodamage 1c temperature life (preconditioning) group 4 pereia36417,methoda:mate connectorsandexposeto300hoursat105 2c. 10mmax.chg.frominitial; visual:nodamage 2 thermal shock pereia36432,methoda,testconditioni, testdurationa4:mateconnectorsand exposefor10cyclesbetweenC55cand 105c;dwell0.5hoursateach temperature. 10mmax.chg.frominitial; visual:nodamage dielectricstrengthper5.1.3 insulationresistanceper5.1.2 3 cyclic temperature & humidity pereia36431,methodiiiw/o conditioning,initialmeasurements,cold shockandvibration.cyclemated connectorsbetween25c3c@80% 3%rhand65c3c@50%3rh. ramptime:0.5hr.;dwelltime:1hr. perform24cycles. 10mmax.chg.frominitial; visual:nodamage
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 10 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc 6.3 environmental requirements (cond) 4 mixed flowing gas pereia36465withclassiiagas concentrationsfollowingtelcordia specificationgr1217. 10mmax.chg.frominitial; visual:nodamage 5 thermal cycling pereia3641000testgroup5:cycle matedconnectorbetween15c3cand 85c3casmeasuredonthepart.ramps shouldbeaminimumof2cperminute, anddwelltimesshouldinsurecontacts reachthetemperatureextremes(minimum of5minutes).humidityisnotcontrolled. perform500cycles. 10mmax.chg.frominitial; visual:nodamage 6 solderability persmes152 soldercoverage: 95%minimum (persmes152) 7 solder temperature heat transfer resistance exposeconnectorterminalstailstowave solderprocess. dwelltimeduration:50.5seconds; soldertemperature:2605c visual:nodamagetothe insulatorwhereterminalorpin lockstotheconnectorhousing.
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 11 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc 7.0 test sequences environmentaltestsequencesforgroups1,2,3,5 and7performedinaccordancewith eia3641000.sequenceforgroup4pernortelopti calnetworksspecificationtestplan. test group 1 (10)tin;(10)gold initiallowlevel contactresistance durability (preconditioning) lowlevel contactresistance temperaturelife 105cfor240hrs. lowlevel contactresistance reseating finallowlevel contactresistance test group 2 (10)tin;(10)gold initiallowlevel contactresistance durability (preconditioning) lowlevel contactresistance thermalshock (85cto55c) lowlevel contactresistance cyclichumidity (25c@80%rhto 65c@50%rh lowlevel contactresistance reseating finallowlevel contactresistance test group 3 (10)tin;(10)gold initiallowlevel contactresistance durability (preconditioning) lowlevel contactresistance temperaturelife (preconditioning) 105cfor120hrs. lowlevel contactresistance vibration finallowlevel contactresistance
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 12 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc 7.0 test sequences (cond) test group 4 (10)gold initiallowlevel contactresistance durability 50cycles temperaturelife (preconditioning) lowlevel contactresistance mixedflowinggas 5days lowlevel contactresistance unmate/mate 1cycle lowlevel contactresistance mixedflowinggas 5days unmate/mate 1cycle mixedflowinggas 5days lowlevel contactresistance unmate/mate 1cycle lowlevel contactresistance mixedflowinggas 5days thermaldisturbance finallowlevel contactresistance
product specification revision: ecr/ecninformation: sheetno. ecno: ucp2011-0141 c1 date: 2010 /07/15 title: product specification for mini-fit plus hcs connector system 13 of 13 documentnumber: created/revisedby: checkedby: approvedby: ps - 45750 - 001 bwirkus bwirkus apatel template filename: product_spec[size_a](v.1).doc 7.0 test sequences (cond) test group 7 (10)tin;(10)gold initiallowlevel contactresistance dielectricwithstanding voltage lowlevel contactresistance durability 100cyclestin; 250cyclesgold finallowlevel contactresistance dielectricwithstanding voltage test group 5 (10)tin initiallowlevel contactresistance durability (preconditioning) lowlevel contactresistance temperaturelife (preconditioning) 105cfor120hrs. lowlevel contactresistance thermalcycling 15cto85c lowlevel contactresistance reseating finallowlevel contactresistance individual tests mating/unmating force(individualckts.) temperaturerise crimpedwire retention insulationresistance crimpedterminal insertion/retention forceinhousing pctailretentionin housing thumblatch operationforce solderheattransfer resistance thumblatchyield strength pcbpegengagement andseparationforces solderability normalforce

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